
Individual panels are being sprayed with a phenolic resin
varnish. We have developed a spray rack system for the
most cost effective way to build coats of gleaming varnish.
A vertical hanging system in a clean spray booth
eliminates the frustration of having dust and other
contaminants settle on a finished wet surface. This rack
system allows coating all sides at once, most important of all
being the end grain.
Typically, up to four coats can be applied on all sides in one
day. "Hot coating" saves the expense of varnishing one side
of each piece then sanding then flipping and varnishing the
other side.

This new hard top is being wheeled from the finish area into the
assembly area for installation. Prior to finishing, this new hard
top was dry fit onto the new windshield and cabin sides to
avoid any surprises upon final installation.
This beautiful 600 lb. hard top is being safely lowered into
position. Proper equipment gives us the control to safely and
accurately apply a polysulfide bedding compound to mating
surfaces to prevent leaks and seal off any chance for rot
development.

This 1962 20' Lyman Open Runabout is ready for varnish in the spraybooth. We were able to find philippine mahogany plywood to preserve its originality.
At this stage, the new decks have been installed, sanded, stained with the correct Lyman stain and 2 coats of Smith's clear penetrating sealer have been applied. The sealer will be abraded with a synthetic pad to insure adhesion with the varnish.

The hull has been sprayed white and is being masked in the
prep area for a blue sheer plank with detail 1/4" pin stripe
(our signature) and red water line stripe.

Removing the masking film from a fresh paint job is like unwrapping a Christmas present!